December 1, 2018 – JCL Risk Services has completed a two-year assignment for a major Texas Gulf Coast refinery, performing a series of Process Hazard Analysis (PHA) revalidations (all “re-dos”) along with initial PHAs for key Capital Project Management of Change (MOC) Reviews. Each PHA employed the rigorous Hazard and Operability (HAZOP) Study methodology (now in its 55thyear) which is approved under both OSHA’s Process Safety Management Standard and EPA’s Risk Management Program Rule, and which is considered the gold standard for PHAs worldwide.
“This project demonstrates the passionate commitment from our team of experienced risk professionals to deliver the quality results expected by our customers to keep them safe,” says Jim Lefler, President & CEO for JCL Risk Services. “Our team was complimented on their thoroughness and quality that can only be done with experienced facilitators.”
Seventeen PHAs addressed the following process units, systems, and highly hazardous chemicals:
Crude Unit
Vacuum Unit
LPG Merox Unit
HF Alkylation Unit
Delayed Coker Unit
Naphtha Merox Unit
Sulfur Recovery Units
Fuel Gas Treating Unit
Tail Gas Treating Units
FCC Gasoline Merox Unit
Jet / Kerosene Merox Unit
Gas Oil Hydrocracking Unit
Fluid Catalytic Cracking Units
Marine Vapor Control Systems
Hot Oil, Slop Oil, Glycol Systems
Benzene Vapor Combustor System
Refinery-wide Flare and Fuel Gas Systems
Terminal storage and docks loading/unloading (pipeline, barge, ship, tank truck, railcar)
Benzene, Clarified Slurry, Coker Feedstock, Crude Oil, Cumene, Cyclohexane, Disulfide Oil, FCCU Feedstock, Gasoline, Glycol, Heavy Cycle Oil, Heavy Naphtha, Kerosene, Light Cycle Oil, Light Naphtha, LPG (Propane, Propylene, n-Butane, Isobutane, Butenes), Petroleum Coke, Cut Resid Oil, Sour No. 2 Oil, Sulfur, Toluene, Xylene, and Ultra Low Sulfur Diesel